Custom formed titanium diaphragm components

Audio · Sensor · Pressure · Drawing-Based Components

Custom Titanium Diaphragms for Audio, Sensor & Industrial OEMs

Define the diaphragm role, controlled drawing or sample, titanium Grade, thickness, profile, interface, tooling, inspection, application validation and quantity before comparing quotations.

Component roleAudio, sensor, pressure or industrial
Material basisGrade, specification, condition and thickness
Geometry & interfaceProfile, corrugation, edge and joining
Acceptance boundaryComponent inspection versus assembly validation

Before requesting a quote: identify the actual diaphragm function and whether HELE supplies a formed component, a joined subassembly or another defined scope. Audio response, sensor accuracy, pressure safety and medical-device compliance cannot be inferred from material Grade alone.

Titanium Diaphragm Components

Select by Function, Geometry and Interface

The product groups support early selection. The approved drawing, model or controlled sample and its inspection plan govern the delivered component.

Titanium Tweeter Domes

Titanium Tweeter Domes

Specify: Drawing/sample · Diameter · Dome height · Thickness · Edge

Dome components reviewed against the controlled geometry, material, surface, edge and OEM assembly interface.

Formed Speaker Diaphragms

Formed Speaker Diaphragms

Specify: Profile · Annulus · Tabs/holes · Interface · Sample

Formed audio components developed around the buyer's product definition and approved assembly boundary.

Ribbed & Corrugated Audio Diaphragms

Ribbed & Corrugated Audio Diaphragms

Specify: Corrugation · Pitch · Depth · Transition · Edge

Ribbed or corrugated geometry reviewed for repeatable profile, forming limits and agreed dimensional inspection.

Compression-Driver Components

Compression-Driver Components

Specify: Dome · Surround · Mounting · Voice-coil interface

Drawing- or sample-based components controlled for geometry and interface; assembled driver performance remains separately validated.

Flat Titanium Diaphragm Discs

Flat Titanium Diaphragm Discs

Specify: Diameter · Thickness · Flatness · Edge · Surface

Flat blanks or discs reviewed by starting material, thickness, edge condition, cleanliness and downstream forming or joining route.

Formed Titanium Diaphragms

Formed Titanium Diaphragms

Specify: Active diameter · Profile · Support · Travel · Interface

Formed sensor or pressure components reviewed against load cases, geometry, material condition and application validation plan.

Corrugated Titanium Diaphragms

Corrugated Titanium Diaphragms

Specify: Corrugation count · Pitch · Height · Root/tip radii

Industrial corrugated components controlled by measurable profile sections, springback, thickness distribution and interface features.

Drawing-Based Custom Diaphragms

Drawing-Based Custom Diaphragms

Specify: Revision · Grade · Tooling · Inspection · Validation

Custom diaphragm components supplied to an approved drawing, model or controlled sample with order-specific evidence and change control.

Forming feasibility and acceptance criteria for every item above are confirmed on quotation against your drawing or approved sample.

Optical profile inspection of a titanium diaphragm

Solution Selection Guide

Translate the Application into Measurable Requirements

Role & load case

Acoustic motion, pressure sensing, sealing, isolation or another defined function.

Material & thickness

Grade/UNS, specification, condition, nominal thickness and measurement basis.

Profile & interface

Diameter, dome/corrugation sections, edge, holes/tabs, support and joint.

Tooling & sample

Tool ownership, prototype stage, golden sample and revision control.

Component inspection

Material, thickness, profile, edge, surface, dimensions and lot evidence.

Assembly validation

Acoustic, sensor, pressure, leak, cycle or regulatory testing by the agreed owner.

Forming Done In Our Own Plant

Titanium diaphragms are deep-drawn, trimmed and inspected in our own plant on tooling we design and build ourselves. We are a titanium mill first, so the strip a dome is drawn from is rolled and certified by the same group — the material condition that decides whether a thin dome draws without splitting is not something we have to ask a supplier about.

Titanium forming machinery in plant
Forming routes
Deep drawing for domes and formed diaphragms, with hydroforming, stamping and spinning available for geometries that suit them.
Tooling
Designed and built in-house. Simple dome tooling typically 10–15 days from frozen drawing; multi-stage or corrugated tooling is quoted per part.
Grades
Commercially pure titanium for formability-driven components; higher-strength grades where the load case requires them. The grade and condition are fixed for your part at Definition Review, not assumed.
Inspection
Thickness and formed-profile measurement, coordinate measuring machine, digital measuring microscope, XRF grade verification on incoming strip.
Thickness, diameter and draw ratio
Quoted against your drawing or approved sample. We do not publish a universal forming envelope, because the achievable combination of thickness, diameter and draw depth is a trade-off, not three independent limits — a thin dome at a large diameter and a deep draw are not simultaneously available, and a published range implying otherwise would be misleading.

What we do not do

Assembled acoustic, fatigue, pressure-cycle or regulatory testing. Those are validated by the OEM or an agreed test house against the plan frozen at Definition Review. We inspect the component; we do not approve the system.

Material & Standards Map

Do Not Turn a Raw-Material Standard into Finished-Component Approval

Reference or controlWhat it can coverWhat still requires order-specific definition
ASTM B265Titanium and titanium-alloy strip, sheet and plate within the ordered scope and revision.Formed profile, thickness distribution, edges, interface, joining, component inspection and functional validation.
ASME B40.100Pressure gauges and gauge attachments, including diaphragm-seal requirements within its scope.It does not automatically govern audio, sensor, pump, valve or other industrial diaphragms.
ASTM F67 / ISO 5832-2Unalloyed titanium material used for surgical-implant manufacture within each standard's scope.Finished-device design, forming validation, biocompatibility, sterilization and regulatory approval.
Customer drawing / sample planThe component geometry, interface, inspection and acceptance criteria agreed for the order.Complete assembly performance unless explicitly included and tested.

Process Review

From Controlled Input to Approved Batch

The actual forming and trimming route is selected only after material, thickness, geometry, tooling, quantity and acceptance are reviewed.

Titanium diaphragm forming and handling environment
01

Definition Review

Freeze role, files, revision, material, geometry, interfaces, load cases and validation owner.

02

Tooling & Route

Confirm blank, forming, trimming, edge, cleaning, joining and controlled external operations.

03

Prototype Approval

Inspect the component and, where required, validate the assembly against an approved test plan.

04

Batch & Change Control

Link material, tooling, settings, inspection, golden sample, deviations and release documents.

Applications

Keep Component Acceptance Separate from System Performance

Inside HELE Titanium

Titanium Diaphragm Manufacturing Environment

See the forming, trimming, inspection and handling environment for

titanium diaphragm components. The tooling, presses and measuring
equipment in this video are our own.

Purchase Guard

Freeze the Component and Validation Boundary

Align component role, product definition, material, thickness, profile, interface, tooling, prototype, component inspection, system validation, traceability, change control and commercial scope before order release.

  • ✓ State whether a drawing, model or golden sample controls.
  • ✓ Define thickness and profile after forming—not only raw stock.
  • ✓ Match inspection methods to thin, flexible geometry.
  • ✓ Assign acoustic, sensor, pressure, leak, cycle and regulatory validation responsibility.
Open the Complete Purchase Guide

Do not release the PO with only:

  • “Grade 1 precision diaphragm”
  • A visual sample with no measurable profile
  • Raw thickness with no post-forming criterion
  • A material certificate as the only acceptance evidence
  • An assembly performance claim with no defined test owner

FAQ

Titanium Diaphragm Purchasing Questions

What information is needed for a titanium diaphragm quotation?

Provide the diaphragm role, controlled drawing or approved sample, titanium Grade or UNS and material specification, thickness, diameter, formed profile or corrugation, interface and edge details, quantity, tooling status, inspection, validation responsibility, documentation and packing.

Can an approved sample replace a drawing?

A sample can support comparison or reverse-engineering review, but it should not silently become the full acceptance standard. Define which dimensions, profile, material, surface and performance characteristics the sample controls, how it is measured and how the master sample is preserved.

Is Grade 1, Grade 2 or Grade 5 always best for a diaphragm?

No. Selection depends on the material specification, thickness availability, forming route, strength, stiffness, fatigue or cycle duty, corrosion environment, joining route and qualified assembly performance. Confirm the exact Grade and condition for the order.

Does a titanium dome guarantee a target frequency response?

No. Acoustic performance is an assembly result influenced by dome and surround geometry, thickness distribution, edge condition, adhesive or joint, voice coil, motor, enclosure and test method. Component inspection and assembled transducer testing are separate controls.

What must be defined for a pressure or sensor diaphragm?

State media, pressure differential and direction, normal/overpressure/vacuum cases, temperature, cycle profile, active diameter, supports, interface or weld, displacement or sensitivity target, proof/burst/leak requirements and validation responsibility.

Does ASTM B265 material compliance approve the finished diaphragm?

No. ASTM B265 applies to titanium and titanium-alloy strip, sheet and plate within its scope. Finished diaphragm conformity still depends on the approved geometry, forming, trimming, joining, inspection and application-specific validation.

Drawing, Sample & RFQ Review

Send the Requirement You Have

Unknown items can remain open for review. State which characteristics are critical and who approves the component and complete assembly.

  • ✓ Component role and product-definition review
  • ✓ Grade, thickness, profile and interface checklist
  • ✓ Tooling, prototype and golden-sample boundary
  • ✓ Inspection, validation, traceability and delivery basis

Prefer email?

sales@heletitanium.com

HQ: Titanium Valley, Baoji City, Shaanxi Province, China

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PDF, image and common CAD formats are accepted.